The era of robotic welding dump trucks has arrived. Where does the traditional welder go from here?06/09/2019 Read 730 times
Fully automated loading and unloading platform without programming or manual precise positioning, whether it is the side panel or the box of the dump truck, through the effective combination of the complete set of production line equipment with the welding machine and the welding robot, the dump truck production process that originally required dozens of people to complete It can be achieved with just a few people. Recently, a new generation of intelligent welding robot for dump trucks was successfully developed in Changzhou Haibao Welding & Cutting Co., Ltd. (hereinafter referred to as Haibao Robot).
Dump truck intelligent welding robot
According to Shao Yicheng, the project manager of Haibao Robot, the new generation of intelligent welding robots for dump trucks adopts modern advanced PLC programmable controller automatic control technology, hydraulic control system, graphic trajectory acquisition system, industrial computer control and other technologies, equipped with graphic trajectory motion. The control system is supported by powerful strategic partners such as FANUC robot, Sairong laser tracking, SICK scanning, Keyence vision, Kembi, McGmitter, and Funis Power. Realize automatic tracking and all-round welding of welding seams, improve welding efficiency and welding quality; independently developed welding seam tracking device, without manual precise positioning, can perform continuous real-time tracking in case of large deviations of welding seams, using tracking The information accumulated in the process is comprehensively welded to realize intelligent automatic welding; the laser vision system is used to realize the real-time positioning and tracking of the weld trajectory without human intervention; the multi-axis numerical control technology is used to develop a digital The automatic control system for the welding of the grid-shaped box panel realizes automatic welding of the box panel welding seam. While improving product quality, it can replace welding stations and handling stations with excessive labor intensity, which can improve production efficiency by 25% and save 1/3 of labor costs.
Dump truck welding robot can perform real-time continuous tracking in case of large deviations in the weld seam
Robot for welding dumper panel
"The intelligent welding robot for dump trucks released this time is the result of our intelligent robot research based on these years." Liu Shuai revealed that the intelligent welding robot for dump trucks is only an important part of the automated production line for dump trucks. In fact, Haibao Robot has already developed A set of integrated equipment for processing and welding of domestic dump trucks from the bottom plate, welding, chain inversion, enclosure tooling, box plate welding special machine, sub frame manufacturing, overturning, and side plate overturning, etc. Automation and intelligence of processing, welding, assembly and other processes.
At present, Haibao robot dump truck body panels and side panels have been applied and promoted in many dump truck manufacturers in Beijing, Hebei, Jiangsu, Shanxi, Anhui, Jilin, Fujian, Hubei, Hunan, Chongqing, Shandong, Ningxia, and Anhui. With the rapid development of network technology and information technology, the production of special vehicles is gradually showing the trend of digitalization and informationization. Intelligent automated production lines are expected to become the mainstream of the industry